Our Capabilities
We have access to several production technologies. In addition we have contacts in many regions of the country for direct product sourcing
Manufacturing Technologies:
Sand casting in Brass, Steel, Aluminum
AMJAY aims to create a high quality castings / components through innovative methods at a competitive price as per customer requirements. We specialize in intricate components which requires aesthetic look and also where very accurate dimensions are neededWhat we do ?
Sand castings for items in:
- Cast Iron
- SGI Castings
- Malleable Castings
- Brass Castings
- Gun Metal
- Aluminum Castings
Processes include:
- Sand Casting
- Gravity Die Casting or Permanent Mould Casting
- Sand Casting – Co2Process
- Sand Casting – Green Sand Process
- Sand Casting – Shell Mould Process
- Sand Casting – No Bake or Air or Oil Setting Mould
- Machined Components
- Sub-Assemblies with sand Castings
Pressure Die casting
We offer wide range of Pressure Die Castings, which is manufactured as per the international quality standards. As per the processing techniques, these products are offered in two categories, namely high pressure die casting and low pressure die casting. The material includes in Zinc and Aluminum.
Investment casting in Brass and Steel
We can supply investment casting (or lost-wax) from our foundries to produce castings for various industries. Casting materials include carbon steels, alloy steels, stainless steels, tool steels and nickel based alloys. Local warehousing for JIT delivery and customer supports.
Forging
We can manufacture an extensive selection of Artistic Ironwork Components.
From railheads and bow top railings to scrolls and twisted bar, we supply steel products to multiple decorative ironwork industries, using a wide array of on-site manufacturing processes.
Fabrication
We offer extensive fabrication capabilities to provide complete component part services.
We give special attention to all critical details using a process control plan customized for your parts.
We employ conventional and automated processes to provide the best solution to meet your aesthetic and design requirements.With over 20 CNC machines, a dozen saws and deburr machines – we have capacity to handle any demand.
Services we offer:
- Automated Precision Saw Cutting (including mitering)
- Deburring
- Drill & Tap
- CNC
- Forming & Bending
- Assembly
- Punching and Notching
- Custom Machine Solution
- Fabrication Quality Assurance
Laser Cutting
With our infrastructure facilities, we offer a large gamut of CNC Laser Cutting products in steel as well as aluminum.
The items include:
- Building facades
- Divider panels
- Decorative Stainless Steel Panels
- Wall Arts
- Divider Stainless Steel Panels
- Panel Boxes & Enclosures
Pattern and Die making
We make patterns and dies for decorative components in wood, Aluminum, Mild steel and in Epoxy.
We work with artisans for wood pattern making and also use latest laser sintering process to make patterns in polymer base.
We can work on STL and Art Cam drawings directly to machine patterns and Dies.
Extrusions
AMJAY is committed to providing quality custom-made extrusions (shapes & profiles) in a variety of alloys to those with the vision to see the potential of these materials.Our extrusions are supplied in copper & copper based alloys (brass & bronze). Aluminum alloys and stainless are also available. Complex shaped extrusions can be fairly easily produced in aluminum, but are considerably more difficult in brass or bronze and even more difficult in copper. AMJAY can help supply some of the most complex shapes in the industry in sizes from very small to very large.
Finishing/ Polishing/ Plating
In today’s competitive world, you need every element of your product to be as good as it can be. That’s especially true of the finish-not only to make a good impression, of course, but for ensuring repeat sales that come from proven quality and compliance to specifications. At AMJAY, we understand that a customer’s reputation depends on our performance. That’s why our reputation is second to none. We provide decorative and functional plating on a complete range of industrial, architectural and consumer products.
We’ll Finish What You StartFrom machine tools to hardware, and consumer products, we’ve been putting the finishing touch on every imaginable product for years. We offer finishing with gold, rhodium, silver, chrome, brass, nickel, electroless nickel, black nickel, copper, tin, tin-lead, zinc, anodizing, chromating and passivating.
We Have the Polish You’re Looking For AMJAY knows that often a finish isn’t finished without proper surface preparation, so we have the equipment and the manpower to do the job right; polishing, buffing, belt sanding, vibratory finishing, tumbling, and sandblasting.
Our Service Makes Us Shine Our quality control program, with x-ray fluorescence thickness testing, ensures that our finishes meet your specifications. We understand your need for fast, reliable, quality service.
The Latest in CAD Software Technology and Rapid Prototyping for patterns design
AMJAY is capable of utilizing very simple 2 dimensional drawings or complete 3D CAD models.We can assist in3D White Light Scanning, Reverse Engineering, Services support to various kind of industry through a team of qualified technical support professionals. We have Industrial background to provide you every design need right from Part to Part, which includes, Body in White, Scanning, Class “A” Surfacing, Styling, Rapid Prototyping, Rapid Tooling, 3D Modeling, Product Design, Detailing, Inspection Analysis, Mold Flow Analysis, Mold & Die Design, CNC Machining & Rapid Inspection. We are providing 3D White Light Scanner & Reverse Engg software, 3D CAD Modeling Services, CAM Modeling Services also.
Cost-effective Tool DesignWhen designing tools, we consider all the requirements needed for a successful die casting, including extended tool life and cost effectiveness. In addition to our customer’s design requirements, we take into account the following characteristics when designing tools:
- Strength
- Heat Transfer
- Aesthetics
- Weight
- Dimensional Tolerance
- Extended Tool Life
- Cost Effectiveness
Our goal is to create a functional and reliable tool that results in low maintenance costs; this allows us to pass these savings on to our clients.
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